FTTH Wire Manufacturing Line – Cutting-edge Manufacturing System
Were you aware that up-to-date light-transmitting cable systems can operate at rates of up to 190 m/min? This incredible efficiency is made possible by advanced fabrication techniques designed for high-speed manufacturing.
Such setups are constructed to process multiple wire variants, such as connection cables and tight buffered cables. Their space-saving construction, typically below 26 m, makes them ideal for state-of-the-art factories.
Incorporation into smart factory systems secures seamless operations. Via MES/ERP connectivity, these SZ stranding line production lines deliver peerless precision and efficiency. This renders them the leading option for businesses aiming to stay ahead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Productive fabrication processes play a vital role in satisfying the rising demand for steadfast connections. Such mechanisms are designed to create premium light-transmitting wires that drive modern networks. With advanced technology, they guarantee accuracy and rapidity in every step of the production.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line constitutes a consolidated process for fabricating fiber-to-the-home drop cables. They include uncoated strands reinforced with metal or fiber-reinforced polymer, merging with protective sheathing. The result is a robust and effective system for fast digital connectivity.
The system is compatible with diverse compounds, including PVC, LSZH, and PE plastics. This flexibility ensures it satisfies assorted sector requirements. Furthermore, the quad-head fiber payout mechanism provides exact tension management, maintaining accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our machinery excels for its exactness and productivity. Here’s why it’s a top choice:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are transforming how fiber wires are made. Our cutting-edge machinery integrates accuracy, productivity, and innovative solutions to yield top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
Fundamental to our operation is a dedicated 50mm extruder designed for precise material distribution. It guarantees uniform excellence in all cables manufactured. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE resins.
With OMRON temperature control, the system keeps precision within ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Mechanized Collection and Reel-Receiving Setup
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. Its self-operating reel collection removes manual intervention, resulting in time efficiency and decreased labor outlay.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Worldwide Industrial PC and PLC Integration System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It permits meticulous modifications, which improve the standard of every optical fiber made.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
High Stability and Reliability with Famous Brand Components
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced Fibers in stainless steel tube handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. Such integration secures openness and streamlined functionality during production.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Aspect | Upside |
|---|---|
| FiberCAN PLC Setup | Exact tuning with live oversight |
| 35KW/h Power Consumption | Cost-effective power usage |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON-based Control Units | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Applications of FTTH Cable Production Line
Modern fabrication systems are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Movable mold assistance to swiftly alter configurations
- Compatibility with both indoor and outdoor specifications
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Tailored Options for Diverse Cable Configurations
Adaptability is a defining feature of our production line. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions yields numerous benefits to companies in the fiber optics industry. They are engineered for operational efficiency, cost reduction, and superior product output. Here are the principal merits that render our equipment indispensable for today’s production facilities.
Enhanced Efficiency and Productivity
Our machinery operates at high velocity, reaching 7-9km/h outputs as per fiber secondary coating line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Accurate extrusion guarantees an even and trustworthy finish on each cable, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Advantage |
|---|---|
| 7-9km/h Output | High productivity |
| 35KW/h Energy Consumption | Cost savings |
| ≤0.02dB/km Loss | Enhanced signal quality |
| Ergonomic Design Height | Ergonomic design |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Contact us today to explore tailored solutions that fit your requirements. Step into the future of optical cable production with our market-leading equipment.